A pump station is a power source that provides potential energy and pressure energy for water, solving the problems of drainage, water supply, and water resource allocation under non self flowing conditions. As the current mainstream pumping station, traditional concrete pumping stations are applied to drainage systems. However, over time, traditional pumping stations have also exposed some insurmountable drawbacks in long-term operation, such as easy corrosion of pool walls, sedimentation of impurities in pump pits, and low integration difficulty
A pump station is a power source that provides potential energy and pressure energy for water, solving the problems of drainage, water supply, and water resource allocation under non self flowing conditions. As the current mainstream pumping station, traditional concrete pumping stations are applied to drainage systems. However, over time, traditional pump stations have also exposed some insurmountable drawbacks in long-term operation, such as easy corrosion of pool walls, sedimentation of impurities in pump pits, and low integration difficulty, making it difficult to achieve effective management and monitoring. In order to address this challenge, our company's technical personnel have conducted extensive testing on the extension of fiberglass storage tank products and successfully developed an integrated prefabricated pump station (IIP).
Intelligent integrated pump stationSuitable for applications such as drinking water, sewage, rainwater, and wastewater pump discharge. Pump station products have the advantages of short construction period, easy installation, small size, and high efficiency,Long lifespan, intelligent networking and other modern product features, compared to traditional pump station systems, require less earthwork and can save more than half of investment.
IIP is an integrated buried prefabricated pump station that is fully prefabricated at Feichuang Environmental Protection Factory according to specific customer requirements, and installed before leaving the factory. The wellbore of this integrated product is customized with advanced materials, including water pumps, grilles, pipelines, valves, instruments, control equipment, and maintenance facilities, ensuring the cost-effectiveness and operational reliability of the system.
High degree of product integrationInstallation only requires 3 steps: ① Excavate the foundation; ② Lifting equipment; ③ Take over, debug and backfill. On site installation of water pump, grille and control cabinet
IIP integrated prefabricated pump station is an ideal alternative to traditional sewage pump stations. Usually, traditional pump stations have very strict requirements for planning and construction, requiring every detail to be planned, and the installation of pump stations also requires a lot of manpower, material resources, and time. It is necessary to arrange the construction site and pour concrete, which requires a lot of time to wait for the concrete to harden. Then it is necessary to determine the water inlet point, drill holes, and install the necessary components. It will take at least 2 months to complete these processes. In the construction process of the pump station, it is also necessary to cooperate with contractors of various processes. These unnecessary processes will consume a lot of energy from planners, and the engineering quality of each contractor will also vary.
With IIP, you can complete all the processes including excavation, backfilling, compaction, connection, leak testing, control system installation, trial operation, debugging, and documentation within one or two weeks. This will save 7 weeks of pump station installation time, with a time-saving rate of 80%. More importantly, IIP can solve a series of problems such as leakage and corrosion in traditional pump stations, pump failures, sediment deposition, environmental pollution, frequent maintenance, and high costs.
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intelligence control systemIntegrating mobile communication, Internet of Things, industrial control and other technologies can improve management efficiency, reduce management costs and labor costs.
softwareThe intelligent control system efficiently transmits all control, sensing, warning and other interactive control data of the pump station to the control center through 4G network and industrial network. The central control software monitors the operation data in real time, automatically/manually issues instructions, and completes the equipment control work.
Advantages of integrated prefabricated pump station:
1. Small footprint. The land area shall not exceed 30 square meters.
2. Safe and corrosion-resistant. There are ladders and maintenance platforms inside the cylinder for easy maintenance by workers; There is a top cover and anti-theft device at the mouth, which does not produce any odor or artificial hazards. The service life is up to 50 years. During use, it can be moved and reused.
3. The construction speed is fast, and it can be put into use in about 40-60 days.
4. Integrated sewage intelligent control system, which intelligently monitors the operation of equipment, automatically starts at high liquid level, stops at low liquid level, protects and alarms at ultra-low liquid level. Combined with dedicated control software for mobile and PC devices, it can remotely start and stop the device, view the dynamic operation status, real-time data, alarm information, etc.
5. High degree of self-control and labor-saving. Built in dedicated water pump controller, displaying the operation status of the water pump, built-in mobile communication module, directly sending operation fault information to pump station management personnel, achieving true unmanned operation.
6. Easy installation: It can be installed and used immediately after factory production, debugging, and delivery to the construction site.
