TS3000 Cleanliness Inspection System

TS3000Cleanliness inspection system

The cleanliness analysis and detection of workpiece surfaces, as an important quality control method, have been widely used in automotive parts, bearings, engines, steam turbines Industries such as aviation, semiconductor, data storage, medical equipment, communication, precision instruments, photovoltaics, lithium batteries, etc.TS3000Cleanliness Image Analysis SystemWith advanced image algorithms and a scanning table, the entire filter paper can be quickly scanned and imaged, allowing for precise detection of particulate pollutants on the filter membrane Identify, analyze, and issue cleanliness testing reports based on standards.

There are two configuration models to choose from:

TS3000M:Metallographic microscope cleanliness system

TS3000S:Stereoscopic microscope cleanliness system

Functional Features

√ The system adopts a one-time scanning method, generating two panoramic images under polarized and bright fields in one scan, which is simple, easy to use, efficient, and accurate. One click start, automatic recognition of metal, non-metal, and fiber particles, particle quantity, size, grade, filter membrane coverage, and other parameters. The one-time scanning method has high accuracy, fast speed, and avoids misjudgment and missed detection of metal particles.

√ Bright field and polarization are automatically and flexibly switched by computer control, without manual adjustment, noise and vibration, reducing human error.

√ Software algorithms, leading image algorithms seamlessly puzzle together, accurately restore images, and avoid misalignment.

√ Auto focus（TS3000M）Intelligent automatic focusing, software automatically analyzes the current field of view focusing clarity and based on itCalculation results drive microscope focusing

√ One click navigation By clicking on one click navigation, users can complete the cleanliness test step by step according to the software settings.

√ The pollutant identification, analysis, calculation, and editing system automatically identifies particles, counts, and analyzes particle categories based on standards. Provide the function of connecting or segmenting images. In addition to built-in standards, users can add custom standards.

√ Result correction: For individual particles that cannot be automatically identified for segmentation or over segmentation, the software provides a manual correction function that can manually segment or group particles

√ Real time dynamic review function, users can control the stage to reposition to the target area of the sample of interest.

√ Data management and analysis reports can be stored in a database to provide a basis for future quality traceability.

√ Professional Cleanliness Report

√ Support template based report generation mode, including statistical data, ratings, filter panorama, maximum particle size photo and other information.

System composition

1. Microscope,TS3000MThe system is equipped with a vertical metallographic microscope,TS3000SSupporting stereo microscope.

2. Electric platform, high precisionACCURElectric platform, electricZAxis focusing (only)TS3000M）.

3. Multi dimensional motion and multi-mode lighting controller

4. Cleanliness detection software, realizing electric stage control and focus control. Large image stitching, panoramic target tracking and calculation Calculate. Calculate and classify particulate matter according to different standards, and report cleanliness.

5. Digital camera. High resolution digital camera,USBInterface, easy to use.

6. High performance computer.

case analysis

There are many cases of cleanliness inspection instruments used in various mechanical processing and manufacturing fields such as power locomotives.

In the engine cylinder block of modern cars, the tolerance of pollutants in various key areas is extremely low. For example, the piston area and oil boosting area are particularly important parts that must be kept extremely clean to ensure high power output. Reducing scratches on the piston surface is crucial for reducing fuel consumption and improving exhaust gas recirculation efficiency. Even tiny wear debris can have a serious impact on the engine, especially at the contact points between the crankshaft and piston. The exhaust gas recirculation and emission standards of modern cars require that crankshaft bearings must be lead-free and extremely wear-resistant to prevent the entry of any pollutants. The camshafts, gears, and chains that work in lubricating oil also have extremely low tolerance to pollutants, and the presence of any particles can cause system failure. The positions of springs and fasteners in the powertrain are hotspots for pollutant accumulation, and their surface particle count must meet strict requirements. The particle size control requirements for components such as fuel injectors, high-pressure common rail diesel engines, and injection valves are particularly strict, usually requiring particles not to exceed200µmTurbochargers are particularly sensitive when rotating at high speeds, and any small particles can cause serious consequences. The high pressure and small angle opening of the power steering system are extremely sensitive to all pollutant particles, thus requiring extremely high cleanliness.

In short, if your product has cleanliness requirements, then as one of the quality control measures, our TS3000 cleanliness tester can definitely show its skills and help you!