MES system solution for cement industry

Plan Overview:

Based on the industry characteristics and process flow of the cement industry, combined with the management needs of various business departments of the enterprise, integrating the concept of refined management of the enterprise, empowering the cement industry with information technology, and creating an intelligent MES management system that integrates bottom level equipment data collection, business data docking, equipment optimization control, production process management, energy consumption monitoring, safety visualization, equipment operation and maintenance convenience, and quality management optimization, to enhance the production and operation management capabilities of the enterprise, and achieve the overall goal of energy conservation and consumption reduction, quality improvement and efficiency enhancement, and cost reduction. The construction content mainly includes: industrial data collection, industrial data platform, advanced control system, production management, energy management, safety and environmental management, laboratory management, quality management, equipment management, warehouse management, cost management, data analysis (digital twin, leadership cockpit, big data analysis).

Application architecture diagram:

The cloud, edge and end architecture based on the industrial Internet platform is adopted to build the architecture model of device layer, intelligent control layer, network transmission layer, platform layer, application analysis layer and terminal display layer; Forming an integrated platform consisting of one industrial data platform, M industrial application systems, and N algorithm models, relying on underlying data to build applications and algorithms, fully unleashing the potential value of data, and creating a production and operation integrated platform for enterprise side data collection, data management, advanced control, business management, data application, and data analysis, empowering enterprise digital transformation. The reference architecture is shown in the figure.

Construction effectiveness:

The construction of MES will bring multiple benefits to enterprises, horizontally connecting underlying data and vertically connecting business application data, greatly reducing manual input work, and achieving paperless office; By monitoring and managing, the ability to control the entire production process is improved, and production efficiency is enhanced; Based on advanced control systems, optimize enterprise production to achieve energy conservation, consumption reduction, quality improvement, and efficiency enhancement; Based on data optimization analysis, enterprise decision-making becomes more scientific and intelligent.