Buehler gas cooler TC Standard 6111

Buehler gas cooler TC Standard 6111

Xierke Industrial Control Equipment (Shanghai) Co., Ltd

Xierko Trading (Shanghai) Co., Ltd

Wangqiao Road, Pudong New Area, Shanghai999Zhongbang Business Park1034-1035building

Pu Yun

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One Buehler Brand Introduction
Buehler is a company that provides material preparation, testing, and analysis solutions, covering multiple industrial and research fields including automotive, aerospace, medical, government and defense, energy manufacturing, electronics, and more. The company provides complete laboratory equipment and supporting services, supporting the entire process from sample cutting, embedding, grinding and polishing to microstructure analysis and hardness testing. Its headquarters are located in the United States, and its products are applied globally in materials science, metallurgy, quality control, and research and development laboratories.

Product business scope

Buehler's products mainly revolve around experimental processes for material preparation and analysis, including the following categories:

Sectioning&Cutting Equipment

Provide a variety of cutting machines, including abrasive cutting machines and precision cutting machines;

Equipped with various metal cutting blades, suitable for high-precision cutting of different materials.

Mounting equipment and consumables

Support hot pressing inlay (using inlay machine and powder) and cold inlay (using epoxy resin or acrylic resin);

Used to fix irregular or fragile samples for subsequent processing.

Grinding&Polishing System

Provide automatic and semi-automatic grinding and polishing machines, vibration polishing equipment;

Consumables such as grinding paper, polishing cloth, diamond suspension, etc. are used to obtain sample surfaces suitable for microscopic observation.

Etching equipment

Provide an electrolytic etching system for revealing the microstructure of metal materials.

Image&Analysis System

OmniMet ® Image and Analysis System: Supports microscopic image acquisition, processing, and quantitative analysis, suitable for applications such as metallography and particle analysis.

Hardness Testing Equipment

Wilson ® The hardness tester product line includes:

Rockwell hardness tester

Knoop/Vickers microhardness tester

Brinell hardness tester

Supporting standard hardness test blocks, indenters, and calibration tools.

Technical Services and Support

Provide equipment installation, maintenance, calibration, and technical consulting services;

Use original spare parts for equipment maintenance to ensure stable operation of the equipment.

In summary, Buehler's business focuses on full process solutions for materials science laboratories, covering various stages from sample pretreatment to microscopic characterization and mechanical property testing, serving multiple industries with clear testing needs for material properties.

best-selling model

II Introduction to Buehler Gas Cooler TC Standard 6111 (449612110211100000000)

Product Name

Peltier Messgask ü hler TC Standard 6111 (Peltier Sample Gas Cooler)

core functionality

This device is used to cool high-temperature wet sample gas in gas analysis systems, reducing its temperature to below the dew point, thereby condensing water vapor and preventing pollutants such as moisture and particulate matter from damaging downstream analyzers or affecting measurement results.

Key specification parameters

Model: TC Standard 6111

6111 "indicates a single channel heat exchanger with a maximum ambient temperature of 40 ° C.

Rated cooling capacity: 100 kJ/h (at 25 ° C).

Maximum ambient temperature: 40 ° C.

Dew point stability: ± 0.1 K.

Factory preset export dew point: 5 ° C.

Adjustable outlet dew point range: 2 ° C to 20 ° C.

Heat exchanger material: stainless steel (Edelstahl).

Supply voltage: 230 V AC, 50/60 Hz.

Shell: brushed stainless steel.

Protection level: IP 20.

Weight: Approximately 7.5 kg.

Start up time: It can be put into operation in up to 10 minutes.

Interface and Connection

Gas and condensate interface: metric thread.

Electrical connection: plugs that comply with EN 175301-803 standard.

Signal output:

Potential isolation state relay output, used to monitor the operating status of equipment.

(This configuration is not optional) 4-20 mA analog output or Modbus RTU digital output.

Optional features (not included in current configuration)

Peristaltic pump: used for automatic discharge of condensate.

Filter: used to remove particulate matter from the sample gas.

Humidity sensor: used to detect whether condensate has accumulated.

Delta T control: a mode that dynamically adjusts the outlet dew point based on the ambient temperature to optimize cooling efficiency.

Typical Applications

Suitable for various scenarios where sample gas needs to be extracted from the process flow and subjected to pretreatment, such as environmental monitoring, chemical, energy, metallurgical and other industries' process gas analysis systems.

summary

TC Standard 6111 is a compact and highly reliable Peltier style sample gas cooler designed specifically for industrial gas analysis. It effectively removes moisture from the sample gas and protects downstream analytical instruments by precisely controlling the dew point. Its modular design allows users to choose different heat exchanger materials and additional components according to specific needs to adapt to different working environments and gas characteristics.

III Introduction to gas cooler
A gas cooler, also known as a sample gas cooler, is a type of heat exchange device used to lower the temperature of gases. Its main purpose is to cool high-temperature or humid gases to a temperature level suitable for subsequent processing, measurement, or emission in industrial processes, laboratory analysis, or gas processing systems.

1. Basic functions

The core functions of a gas cooler include:

Cooling: cooling a gas from a high temperature state to room temperature or a specific target temperature;

Dehumidification (condensation): When a gas is cooled below the dew point, the water vapor in it condenses into liquid water, which is then separated;

Protect downstream equipment: prevent sensitive instruments (such as gas analyzers, sensors, flow meters, etc.) from being damaged by high temperature, high humidity, or gases containing condensate;

Improving measurement accuracy: Many gas analysis techniques, such as infrared, electrochemical, and laser, require the sample gas to be in a stable and dry state, and cooling can enhance analysis reliability.

2. Common types

According to the cooling principle and structure, gas coolers are mainly divided into the following categories:

2.1. Air cooled gas cooler

Using ambient air or forced fans to cool hot gases;

Simple structure, no need for cooling medium, suitable for situations with small temperature differences or low requirements for cooling accuracy;

Commonly used in compressed air systems, small exhaust treatment, etc.

2.2. Water cooled gas cooler

Indirect heat exchange between circulating cooling water and hot gas in a heat exchanger;

High cooling efficiency, suitable for high flow or high-temperature gases;

A supporting cooling water system (such as cooling towers and circulating pumps) is required, which incurs high operating costs;

Widely used in industries such as chemical, power, metallurgy, etc.

2.3. Peltier cooler/thermoelectric cooler

Utilizing semiconductor thermoelectric effect to achieve active cooling;

No moving parts, small size, precise control (adjustable dew point);

Limited cooling capacity, suitable for small flow sample gases (such as gas analysis pretreatment);

Commonly found in online gas analysis systems, such as Continuous Smoke Monitoring (CEMS).

2.4. Refrigerant Based Cooling System

Adopting a compressor refrigeration cycle (similar to the principle of air conditioning);

Strong refrigeration capacity, capable of achieving lower dew points (such as 2-5 ° C);

Suitable for deep dehumidification of high flow and high humidity sample gases;

Commonly used for environmental monitoring and centralized gas supply systems in laboratories.

3. Typical application scenarios

Gas analysis pretreatment: providing dry and constant temperature sample gases for flue gas, process gas, etc. in industries such as environmental protection, chemical engineering, and energy;

Compressed air system: cooling the high-temperature air at the outlet of the air compressor and separating the condensed water;

Engine or turbine exhaust cooling: used for testing or waste heat recovery;

Laboratory gas processing: Adjusting the carrier gas or sample gas before analysis by gas chromatography (GC), mass spectrometry (MS), etc;

Safe emission system: Reduce the temperature of harmful gases before discharging them into the atmosphere or treatment facilities.

4. Key performance parameters

Maximum processing gas flow rate (Nm ³/h or L/min)

Inlet/outlet temperature range (° C)

Target Dew Point Temperature (° C)

Cooling method and power

Material compatibility (such as stainless steel, glass, PTFE, used for corrosion resistance)

Protection level and certification (such as IP rating, ATEX explosion-proof certification)

5. Supporting components

A complete gas cooling system typically includes:

Filter: Remove particulate matter;

Condensate separator/drain: automatically or manually drain condensate water;

Temperature/humidity sensor: used for monitoring and feedback control;

Peristaltic pump or solenoid valve: automatic drainage.

summary

Gas coolers are common auxiliary equipment in industrial and analytical systems, and their selection needs to be comprehensively considered based on gas composition, flow rate, temperature, humidity, corrosiveness, and downstream equipment requirements. From simple air-cooled heat exchange tubes to high-precision thermoelectric refrigeration modules, different types of coolers serve diverse needs ranging from extensive cooling to precise dew point control.

Common brands and models

4、 Introduction to Xierko

SilkRoad24 (Shanghai) Co., Ltd.) originated from Silkroad 24 GmbH, a German company established in Braunschweig, Germany in 1999. "Silkroad" is also the Chinese transliteration of "Silk". The founder, CHEN GANG (who holds a master's degree in engineering from Tongji University and Darmstadt University in Germany), has worked for Siemens Automotive and Volkswagen Wolfsburg headquarters in Germany for nearly 12 years and is familiar with the secrets of German industrial automation, large-scale production, and logistics.

In 2005, Xier Ke Business Consulting (Shanghai) Co., Ltd. was established in Shanghai. As the Chinese agent of several European companies such as Ahlborn, Aircom, Beck, and Honsberg from Germany, Xier Ke has accumulated valuable experience in serving the Chinese industrial automation industry and established a service philosophy based on customer needs. In 2006, in response to the demand of Chinese customers for German industrial spare parts, Xieke Trading (Shanghai) Co., Ltd. was established in Pudong. Taking advantage of the company's headquarters in Germany and years of trade with German suppliers, Xieke Company began to act as an agent for Chinese customers to purchase spare parts for various industries, mainly industrial automation and instrumentation. In order to meet the needs of customers for small amount orders, we have made innovations such as consolidated orders at the source in Germany, centralized agent procurement, warehousing, and centralized customs clearance outside the European Union, which greatly reduces the additional costs for Chinese customers in European spare parts procurement except for the price of goods.

Company size: around 100 people

Company model: German domestic procurement, German warehouse consolidation operation, saving costs for customers and improving procurement efficiency. Providing original authentic products truly achieves customer service satisfaction and procurement peace of mind.

Commonly seen in Xiekebest-selling model

Founded in 2005, Xierke aspires to become a high-quality supplier of European automation instruments and spare parts in China. There are over a thousand industrial spare parts suppliers in Europe, with Germany having 400 of them. Our company has a complete department and team responsible for the entire process from procurement to distribution, providing you with procurement services and offering you original European imports. Your satisfaction is our unremitting goal!

What can I do for you?

Xilkroad24, the national distributor of AirCom pressure sensors, is a subsidiary of Xilkroad24 Industrial Control Equipment (Shanghai) Co., Ltd. Directly supplied by the manufacturer, with a technical team available for selection work. Customers are welcome to consult and purchase.

1. Price - National distributor, manufacturer's direct supply!

2. Service - technical sales, product selection, technical service, ensuring worry free after-sales service! Affordable price, guaranteed delivery time, over ten years of experience, trustworthy! Welcome to inquire and purchase! German companies conduct centralized procurement and unified customs clearance.

3. Shipped from Germany every Thursday, customs clearance can be completed on the following Thursday.

4. The product can be repaired or replaced, and our company will communicate with the manufacturer.

5. It's not easy to find brands or small amounts, but we still purchase for you

6. We can inquire about prices and make purchases for any European product for you! '

Advantage brand:

Honsberg flow switch [used for steel mill oil lubrication stations, power plant coal mills]

Knick water quality analyzer [corresponding to Metqin]

Knick Isolation Amplifier [Used in Steel, Metro High Voltage DC Systems]

Proxitron high-temperature proximity switch, hot metal detector, infrared thermometer [for steel mills]

MANKENBERG pressure reducing valve, ammonia sealing valve [petrochemical, nuclear power]

FSG angle sensor

KRAL Three Screw Pump [Marine Fuel Transport]

Beck pressure switch, pressure transmitter

Ahlborn Universal Data Collector

Heidenhain

HBM

代理品牌： Honsberg、Ahlborn、Beck、Proxitron、ADZ、AirCom、AK Regeltechnik、ASA-RT s.r.l.、BTR、EGE、Fischer、FSG、Fuhrmeister、Hennig、Klaschka、Lambrecht、Pantron、PMA、SCHMIDT Technology、Stoerk、Winkelmann、Wiesemann & Theis…