EAM Asset Management System

EAM Asset Management SystemSystem Overview

The equipment asset management system is a key focus of power plant information construction. SyncPlant equipment asset management follows the main line of equipment design, installation, operation, establishment, and maintenance, realizing the full process management of defects and technological transformation management of power plant equipment from project generation, implementation to acceptance. For a specific device, there is not only basic information such as device basic information, device parameters, device classification, and device level, but also real-time information such as device maintenance records, device defect history, and device changes.

The system solidifies the preventive maintenance, inspection, scheduled maintenance, and major/minor repair processes of thermal power plant equipment in a software workflow, thereby strengthening the business connection between departments and achieving process management of the maintenance process. Through the integration of equipment management and material management, the system provides maintenance personnel with information on spare parts inventory, preparation, approval, and procurement of material plans, as well as the entire process of material acceptance, storage, requisition, and consumption. Through the integration of equipment management, plan management, and budget control, maintenance personnel can calculate the budget cost of the project in a timely manner while formulating the project plan. Based on this, they can determine the overall cost of major and minor repairs, technical renovation plan costs, and annual maintenance plan costs. After the project is implemented, they can conduct statistical and auxiliary analysis of the entire project cost.

Main functions

EAM Asset Management System Equipment Knowledge Base

Establish a static information database for equipment ledger based on the established equipment coding system (supporting KKS coding), recording the basic technical parameters, original procurement information (manufacturing and installation), important technical parameters, equipment logic, and physical address of the equipment; At the same time, by associating with other functional modules through device coding, a device dynamic information card is formed, including the current quantity of spare parts, historical defects, and maintenance records.

Ticket Management

Work order management focuses on the creation, review, execution, and closure of work orders. By tracking and recording the historical maintenance activities throughout the entire process of the power plant, it transforms the personal knowledge of maintenance personnel into intellectual capital within the power plant, achieving the goal of improving maintenance efficiency and quality, reducing maintenance costs, and extending equipment service life.

defect management

After defect registration, confirm the defect handling method through information flow. The processed defects are automatically archived in the corresponding equipment ledger, and the phenomena, causes, and defect elimination measures of the faults during the processing are archived in the equipment fault database. Defect information can also be directly notified to the relevant responsible person through mobile SMS.

preventive maintenance

By setting up maintenance paths, spot checks can be achieved, and preventive maintenance work orders can be automatically generated to improve the predictability and planning of equipment maintenance and repair, freeing power plant personnel, especially production personnel, from the heavy burden of emergency maintenance work.

Standard Operation

Standard assignments include standard work and standard work orders. Standard work is to summarize and define the routine work that occurs during equipment maintenance, including the required working hours, personnel, materials, tools, and tasks to complete the work. On the basis of standard work, establish standard work orders, and one standard work order can correspond to multiple standard works.

Reliability Analysis

According to the requirements and mathematical statistics methods of the reliability management methods for power generation equipment in the "Production Technology Management of Thermal Power Plants", quantitative indicators are used to analyze, compare, and predict the reliability of each link in the planning, design, operation, and management of the CE system, achieve the calculation, statistics, and analysis of reliability reports, improve equipment utilization, and reduce downtime.

Plan Management

According to the procurement plan, equipment maintenance plan, inventory scheduling plan and other tasks pre-set by production management personnel, the system automatically starts execution or prompts according to the planned time and procedure, thereby improving efficiency and reducing manual error rate. The planning management module manages all asset work and maintenance work.

project management

Decompose each project into sub projects, work orders, and tasks step by step through project hierarchy, budget, work plan, and funding plan information, define their priority order, refine work scope and define specific activities, estimate project budget, schedule, and cash flow. By associating with work orders, strengthen the power plant's budget, planning, tracking, and control management capabilities for various projects, and achieve effective control of the maintenance process through maintenance budget.

cost control

By establishing a cost control model or adopting corresponding cost analysis methods to analyze and control equipment management and maintenance costs, and through the interface between the cost control analysis module and the power plant financial system, the power plant can budget and control production costs as a whole.

Spare parts management

Optimize the management of spare parts and materials. The demand for spare parts in work orders enables material management personnel to determine the correct storage policy, meet the expected maintenance needs, and reduce investment in spare parts.

System Features

The device knowledge center can flexibly control permissions based on the device tree, including grouping browsing and editing permissions by person and position, and child nodes can automatically inherit the relevant permissions of the parent node.

The system divides historical fault information into categories, phenomena, causes, and measures. All fault phenomena have corresponding causes, and all causes have corresponding handling measures, providing basic data for power plants to achieve status based maintenance and standardized maintenance;

The system has built-in fault information for different levels of units and different types of systems. These valuable fault information and handling measures are the accumulation of years of experience in the power industry and the collection of knowledge from professional publications by Keyuan. The equipment fault library will become an important reference tool for equipment maintenance personnel;

By conducting reliability analysis on the current operating status and related historical information of the equipment, the true condition of the equipment can be determined, that is, whether the equipment needs maintenance? When will the maintenance be carried out? Thus, develop a reasonable equipment maintenance plan;

By strictly controlling and transparently managing the maintenance process or defect handling process, the quality of equipment maintenance and the safety of personnel and equipment during the maintenance process can be improved;

By linking equipment asset management with cost control, it is possible to timely and accurately obtain the costs generated by equipment maintenance or defect elimination activities and compare them with budgets to achieve cost control.