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evertrend-tech@hotmail.com
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18217588512
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No. 168 Huancheng North Road, Fengxian District
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Shanghai Yongchao Intelligent Technology Co., Ltd
AB-01 Auto Balancer Automatic balancing system for grinding wheel
NegotiableUpdate on 03/01
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Overview
No need to stop, balance immediately for 30 seconds, fast automatic balance innovation, no carbon brush, no consumables design, balance speed 6000 RPM Balance compensation capability 2000 g*cmRS485 Communication control interface extends the service life of grinding wheel and spindle, directly balances after sand repair or replacement, online grinding quality monitoring alarm, grinding machine collision immediate protection reduces grinding wheel installation time
Product Details
Product Features
- Balance immediately without stopping the machine
- 30 second fast automatic balancing
- Innovative design without carbon brushes or consumables
- Balance speed 6000 RPM
- Balance compensation capability>2000 g*cm
- RS485 Communication control interface
- Extend the lifespan of grinding wheels and spindles
- Balance directly after sand repair or replacement
- Online grinding quality monitoring alarm
- Instant protection for grinding machine collision
- Reduce the installation time of grinding wheels
- Dual servo motor balance control－Built in dual group micro servo motors and DSP Control circuit, automatically adjust the position of the balance block according to the position of the unbalance, to achieve fast balance
- High resolution encoder - servo motor paired with high-resolution encoder, balance adjustment can reach 0.01 degrees, and with high-performance algorithms, the average balance correction speed is less than 30 seconds
- High sensitivity industrial grade acceleration gauge - Industrial grade unbalance sensor enables the balancer to more accurately measure the unbalance of the grinding wheel, and balance correction has better reliability
- The balance accuracy can reach 0.01 um－ Built in modernization DSP Processor, achieving a balance of up to 0.01 um(p-p)
- multiple points RS485 interface Output - Built in RS485 Communication interface, and HMI Controller online control is more convenient
- DI / DO digit PLC Interface - PLC and AB-01 It can be achieved through numbers DIO Establish communication channels through the interface
- Fully automatic digital control－Digital microcomputer fully automatic control software, automatically calculates the dynamic balance compensation method based on the unbalanced position of the workpiece, and controls the servo motor to quickly achieve dynamic balance correction
- Vibration spectrum analysis－Vibration spectrum can assist in improving machining quality and obtain machining parameters through spectrum information, thereby achieving virtual machining quality measurement, making the implementation of Industry 4.0 easier. Vibration spectrum can also serve as an important basis for predicting equipment maintenance
- AI Intelligent control software－HMI Built in version AI Intelligent control software, in AI The intelligent software mode will automatically collect system learning machine device parameters, so beginners do not need to read complex user manuals and can AB-01 The performance achieved by the automatic balancing system The system is equipped with multiple preset functions, allowing users to quickly get started without writing programs
- Significantly improve the surface roughness, flatness, parallelism, roundness, cylindricity, straightness, and dimensional tolerances of the ground workpiece
- It can reduce quality abnormalities such as burns, cracks, and processing deterioration of grinding wheels and extend the service life of workpieces
- Reduce low-frequency working noise during processing and extend the lifespan of grinding wheels and dressing devices
- Improve grinding accuracy, stability, and batch consistency (CPK value)
- Ensure the service life of the grinder spindle and bearings, extend the maintenance interval of the grinder, and reduce the maintenance cost of the grinder and grinding wheel
| AB-01-485 Controller Grinding-Wheel Balancer | |
| Communication Protocol | One RS485 Modbus |
| Balancing Head Interface | One Digital Control channel |
| Accelerometer Channel | One analog channel |
| Maximal Resolution | 0.01 um(p-p) |
| IEPE analog interface | 24V (4mA) |
| Vibration Sensor | Piezo Accelerometer |
| Sampling Rates(S/s) | up to 23K |
| Resolution(Bits) | 24 bits |
| ADC Type | Sigma Delta |
| PLC interface DI | 2 channels |
| PLC interface DO | 2 channels |
| Supports USB 2.0 | Plug & Play |
| Power Consumption | Typical: 24V @ 2.5A(max.) |
| Power Requirement | DC 22V - 26V |
| Operating Temperature | 0 ~ 55°C (32 ~ 131°F) |
| Operating Humidity | 10-90%RH, non-condensing |
| Dimension(L x W x H) | 125mm x 110mm x 40mm |
| Weight | 200 grams |
※Changes to appearance and specifications are subject to change without notice.
- AB-01H -- Balancing Head
- AB-01-485 -- DSP Controller
| Model number | housing dimensions | weight | Compensation capability (g * cm) | ||
| AB-01H-2000 | 128 | 1.2Kg | 2,000 | ||
| AB-01H-4000 | 128 | 2.2Kg | 4,000 | ||
AB-01-485 Controller schematic diagram
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