Breakthrough in the problem of uneven dispersion of food sauce: Technical solution of Taicang Xide high shear disperser
In the field of food processing, the uniformity of sauce dispersion directly determines the taste, flavor stability, and shelf life. However, many food companies often face problems such as "granular texture in sauce", "oil-water stratification", and "uneven flavor release", which not only affect consumer experience, but also increase production costs due to rework and scrapping, restricting capacity improvement.
In response to the pain points in this industry, Taicang Xide Machinery Equipment Co., Ltd., which is deeply engaged in the research and development of fluid processing equipment, has relied on more than ten years of technological accumulation to promoteoutSeries food grade high shear disperserProvide efficient solutions for food sauce production using triple core technology.
1、 Multi tooth rotor shear structure, crushing particles into layers
The Taicang Xide series disperser adopts a "multi-layer multi tooth rotor stator" design, with a maximum rotor speed of up to 18000rpm. During operation, it can form strong shear, impact, and turbulent fields in the stator cavity. Unlike traditional dispersing equipment that uses "single stirring", this equipment can quickly crush the clumped particles in the sauce through a three-step process of "pre dispersion main shearing fine mixing", refining the particle size to 5-20 μ m, while strongly breaking the interfacial tension between oil and water, avoiding layering, and making the sauce texture delicate and uniform without obvious particle sensation. It fully meets the strict standards of the food industry for sauce fineness.
The material components in contact with the equipment are made of 304 food grade stainless steel, which has undergone electrolytic polishing treatment (roughness Ra ≤ 0.2 μ m), has no hygiene dead corners, is easy to clean and disinfect, meets FDA and QS certification requirements, and is suitable for the production of various food sauces such as jam, salad dressing, and hot pot base.
2、 Intelligent speed control system ensures batch stability
To solve the problems of low manual adjustment accuracy and large fluctuations in sauce quality among different batches of traditional equipment, the Taicang Xide series disperser is equipped withIntelligent speed control systemThe operator can accurately set parameters such as speed, dispersion time, and feed rate through the high-definition touch screen. The system collects real-time equipment operation data, automatically calibrates speed deviation, and ensures consistent dispersion effect for each batch of sauce.
After using this equipment to produce salad dressing, a large food enterprise gave feedback: "Compared to the previous equipment, the Hyde disperser has increased the salad dressing qualification rate from 78% to 99.2%, reduced the taste difference between batches by 85%, and reduced rework losses by more than 30000 yuan per month
3、 Customized configuration, suitable for various sauces
Considering the differences in the characteristics of different food sauces, such as viscosity, heat sensitivity, and solid content, Taicang Xide can provide customized services. For example, for high viscosity sauces such as sesame paste, optimizing the rotor structure and pairing it with a high-power motor ensures that the dispersion process does not block the material; For heat sensitive sauces (such as yogurt sauce), install a "constant temperature jacket" and control the dispersion temperature to ≤ 40 ℃ through circulating water to prevent the sauce from deteriorating due to high temperature; Customize a special feeding channel for sauces containing large particle ingredients (such as jam) to prevent particle jamming.
At present, Taicang Xide food grade high shear disperser has served more than 300 food enterprises nationwide, widely used in production scenarios such as jam, seasoning sauce, hot pot base, dairy sauce, etc., helping enterprises overcome dispersion problems and enhance product competitiveness.
If your food company is struggling with sauce dispersion issues, you can contact the Taicang Xide technical team to obtain a free "sauce characteristic analysis+equipment selection plan". You can also conduct on-site inspections of equipment operation cases to empower your product quality and production efficiency with efficient dispersion technology.