1、 Daily maintenance and operation standards
1. Pre use inspection
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Optical window cleaning
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riskDust, oil stains, or fingerprints can reduce light transmittance, leading to measurement errors or signal loss.
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operation:
- Dip a dust-free cloth in isopropanol (concentration ≥ 99%) and gently wipe to avoid scratching the surface.
- Do not use ammonia containing cleaning agents or rough materials (such as paper towels).
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StandardAfter cleaning, the transmittance should be ≥ 95% (which can be detected by a spectrophotometer).
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Power and connection inspection
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riskLoose wiring or voltage fluctuations may damage the laser diode or APD (avalanche photodiode).
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operation:
- Confirm that the power supply voltage is stable (within ± 5%), and use an oscilloscope to monitor ripple (should be<50mV).
- Check the pin oxidation of communication interfaces (such as UART, I ² C), and clean them with an alcohol swab if necessary.
2. Precautions during use
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avoidharshenvironment
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temperatureThe working temperature range is usually -20 ℃~60 ℃. If it exceeds the range, a temperature control device (such as a semiconductor refrigeration chip) needs to be installed.
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humidityWhen the humidity is greater than 80%, it needs to be sealed to prevent moisture or equipped with a desiccant pack (it is recommended to replace it every 3 months).
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caseA certain outdoor rangefinder had a short circuit on the circuit board due to unsealed and humid conditions, resulting in a repair cost of 40% of the original equipment price.
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Prevent mechanical impact
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riskVibration (>10g) may cause optical axis deviation or internal component loosening.
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operation:
- Use shock-absorbing pads (such as silicone pads) or rigid brackets to fix during installation.
- Add foam protective layer during transportation to avoid falling or collision.
2、 Regular maintenance and calibration
1. Cleaning and inspection cycle
| Part | Cleaning frequency | Inspection content | Tools/Methods |
| optical window | weekly | Dust, scratches, oil stains | Microscope (100x) |
| Circuit board | quarterly | Solder joint oxidation, capacitor bulging | Magnifying glass+multimeter (for short circuit measurement) |
| Connector | biannually | Pin corrosion and poor contact | Plug and unplug testing+conductivity testing |
2. Calibration process
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Distance calibration
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tool: Standard distance board
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Steps:
- Measure the standard distance in a windless and constant temperature environment, and record the deviation between the actual value and the displayed value.
- Adjust calibration coefficients through software or registers (such as linear compensation formula:DCalibration=DOriginal×(1+k⋅ΔT)Among themkFor temperature coefficient).
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StandardAfter calibration, the error should be ≤± 1mm (short distance) or ≤± 0.1% (long distance).
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Optical axis calibration
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SceneThe optical axis of the module is offset after being impacted or used for a long time.
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method:
- Use a laser interferometer or parallel light tube to detect the position of the light spot and adjust the module angle (such as through a six axis adjustment table).
- Objective: The deviation between the light spot and the reference point is ≤ 0.1 ° (corresponding to a deviation of about 17mm at a distance of 10m).
3、 Troubleshooting and Repair
1. Common faults and their solutions
| Fault phenomenon | Possible reasons | Solution | Verification method |
| No output signal | Power failure, damaged laser diode | Measure the driving current (normal value 100mA~300mA) and replace the diode | Detecting laser pulse waveform with oscilloscope |
| Measurement value jump | Optical window pollution, background light interference | Clean the window and install a narrowband filter | Test stability in a dark room |
| Communication anomaly | Interface oxidation and protocol configuration errors | Clean the pins and re burn the firmware | Capture communication data packets using a logic analyzer |
2. Spare parts management
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Key spare parts: Laser diode APD、 Narrowband filter, power management chip.
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Storage conditionsSpare parts should be sealed and moisture-proof (humidity<30%), and laser diodes should be stored away from light.
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Lifecycle ManagementRecord the usage time of the module. The lifespan of the laser diode is usually 10000-50000 hours, and it should be replaced in advance when it approaches its lifespan.
4、 Long term storage specifications
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Environmental Requirements
- Temperature: 15 ℃~25 ℃, humidity: 30%~50%.
- Avoid direct sunlight or strong magnetic field interference.
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Packaging Method
- Wrap the module in an anti-static bag (ESD shielding) with a built-in desiccant package.
- Store in a shock resistant box to avoid stacking and heavy pressure.
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Regularly power on
- Power on once every 3 months (for 1 hour) to prevent capacitor aging or component moisture.
- Test basic functions such as self check program and distance measurement after power on.