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Xi'an Liding Optoelectronics Technology Co., Ltd

  • E-mail

    ld@leadingoe.com

  • Phone

    13379509417

  • Address

    304, Building 2, Yiheng Tailai Industrial Park, Southeast Corner of Biyuan 3rd Road and Shanglinyuan 9th Road, High tech Zone, Xi'an City

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Maintenance and upkeep of laser ranging module
Date: 2025-06-10Read: 0

1、 Daily maintenance and operation standards

1. Pre use inspection

  • Optical window cleaning
    • riskDust, oil stains, or fingerprints can reduce light transmittance, leading to measurement errors or signal loss.
    • operation
      • Dip a dust-free cloth in isopropanol (concentration ≥ 99%) and gently wipe to avoid scratching the surface.
      • Do not use ammonia containing cleaning agents or rough materials (such as paper towels).
    • StandardAfter cleaning, the transmittance should be ≥ 95% (which can be detected by a spectrophotometer).
  • Power and connection inspection
    • riskLoose wiring or voltage fluctuations may damage the laser diode or APD (avalanche photodiode).
    • operation
      • Confirm that the power supply voltage is stable (within ± 5%), and use an oscilloscope to monitor ripple (should be<50mV).
      • Check the pin oxidation of communication interfaces (such as UART, I ² C), and clean them with an alcohol swab if necessary.

2. Precautions during use

  • avoidharshenvironment
    • temperatureThe working temperature range is usually -20 ℃~60 ℃. If it exceeds the range, a temperature control device (such as a semiconductor refrigeration chip) needs to be installed.
    • humidityWhen the humidity is greater than 80%, it needs to be sealed to prevent moisture or equipped with a desiccant pack (it is recommended to replace it every 3 months).
    • caseA certain outdoor rangefinder had a short circuit on the circuit board due to unsealed and humid conditions, resulting in a repair cost of 40% of the original equipment price.
  • Prevent mechanical impact
    • riskVibration (>10g) may cause optical axis deviation or internal component loosening.
    • operation
      • Use shock-absorbing pads (such as silicone pads) or rigid brackets to fix during installation.
      • Add foam protective layer during transportation to avoid falling or collision.

2、 Regular maintenance and calibration

1. Cleaning and inspection cycle

Part Cleaning frequency Inspection content Tools/Methods
optical window weekly Dust, scratches, oil stains Microscope (100x)
Circuit board quarterly Solder joint oxidation, capacitor bulging Magnifying glass+multimeter (for short circuit measurement)
Connector biannually Pin corrosion and poor contact Plug and unplug testing+conductivity testing

2. Calibration process

  • Distance calibration
    • tool: Standard distance board
    • Steps
      1. Measure the standard distance in a windless and constant temperature environment, and record the deviation between the actual value and the displayed value.
      2. Adjust calibration coefficients through software or registers (such as linear compensation formula:Among themFor temperature coefficient).
    • StandardAfter calibration, the error should be ≤± 1mm (short distance) or ≤± 0.1% (long distance).
  • Optical axis calibration
    • SceneThe optical axis of the module is offset after being impacted or used for a long time.
    • method
      • Use a laser interferometer or parallel light tube to detect the position of the light spot and adjust the module angle (such as through a six axis adjustment table).
      • Objective: The deviation between the light spot and the reference point is ≤ 0.1 ° (corresponding to a deviation of about 17mm at a distance of 10m).

3、 Troubleshooting and Repair

1. Common faults and their solutions

Fault phenomenon Possible reasons Solution Verification method
No output signal Power failure, damaged laser diode Measure the driving current (normal value 100mA~300mA) and replace the diode Detecting laser pulse waveform with oscilloscope
Measurement value jump Optical window pollution, background light interference Clean the window and install a narrowband filter Test stability in a dark room
Communication anomaly Interface oxidation and protocol configuration errors Clean the pins and re burn the firmware Capture communication data packets using a logic analyzer

2. Spare parts management

  • Key spare parts: Laser diode APD、 Narrowband filter, power management chip.
  • Storage conditionsSpare parts should be sealed and moisture-proof (humidity<30%), and laser diodes should be stored away from light.
  • Lifecycle ManagementRecord the usage time of the module. The lifespan of the laser diode is usually 10000-50000 hours, and it should be replaced in advance when it approaches its lifespan.

4、 Long term storage specifications

  1. Environmental Requirements
    • Temperature: 15 ℃~25 ℃, humidity: 30%~50%.
    • Avoid direct sunlight or strong magnetic field interference.
  2. Packaging Method
    • Wrap the module in an anti-static bag (ESD shielding) with a built-in desiccant package.
    • Store in a shock resistant box to avoid stacking and heavy pressure.
  3. Regularly power on
    • Power on once every 3 months (for 1 hour) to prevent capacitor aging or component moisture.
    • Test basic functions such as self check program and distance measurement after power on.