-
E-mail
mktdept-2@xjcsensor.com
-
Phone
13530385034
-
Address
A02 Building, Dayun AI Town
Shenzhen Xinjingcheng Sensing Technology Co., Ltd
Xinjingcheng Sensor | Promoting the Intelligent Transformation of the Stacking Robot Industry
Date: 2024-10-31Read: 1
Driven by the strong trend of global intelligent manufacturing, the robotics industry, especially palletizing robots, is facing both development opportunities and challenges.
in-depth analysis
Pain points and challenges in the palletizing robot industry
In robot automation systems, mechanical sensors provide precise motion control and operational capabilities for robots by measuring and feedback physical quantities related to mechanics, such as force, torque, acceleration, displacement, etc. It is crucial for robots to achieve precise control, optimize operational processes, and ensure product quality.
In recent years,With the deepening implementation of strategies such as "Made in China 2025" and "Industry 4.0"As a key link at the end of the production line, the level of automation and intelligence of palletizing operations directly affects the efficiency and cost of the entire production line, and its importance is becoming increasingly prominent. According to data from GGII, the compound annual growth rate of industrial robot sales in the Chinese market from 2013 to 2023 exceeded 24%, and the compound annual growth rate of domestic industrial robot sales exceeded 32%.
In the context of rapid development, palletizing robots often struggle to cope with complex and varied cargo shapes, weight differences, and irregular stacking requirements.Stacking robots require a long time to transport heavy objects, which also poses a great challenge to force sensors.Especially in terms of fine operation, overload capacity and rigidity, load feedback adjustment, and fault warning, existing technologies are unable to meet the growing needs of enterprises.
How to ensure that the palletizing process is both safe and efficient while reducing operating costs in a continuous high-intensity work environment has become a common pain point faced by enterprises today.
Precise breakthrough
High precision perception, reshaping homework accuracy
Xinjingcheng SensorThe earliest in ChinaOne of the companies that focuses on and develops six dimensional force sensors, with 15 years of research and development experience, has also made us deeply understand,High precisionandhigh reliabilityThe force sensor technology has become an essential core element in driving robots towards higher levels of intelligence and automation.
Traditional palletizing robots, due to the lack of force sensors, may experience damage and collision of goods during operation, resulting in decreased production efficiency and even the inability to accurately control their force and position, which affects the accuracy and efficiency of palletizing and poses a threat to the personal safety of workers.
The six axis force sensor with pure decoupling structure independently developed by Xinjingcheng Sensor,Can ensure compatibility and interchangeability between products,Reduce the difficulty of research and production. At the same time, it makes the product more flexible and easy to upgrade, accurately meeting customers' needsThe diversified demand for intelligent and automated production lines.
Accurate control of force and position is crucial in palletizing operations.Six dimensional force sensor with pure decoupling structureBeing able to accurately capture and analyze the force and torque information of objects in six directions (X, Y, Z axes and rotational torque around these three axes) in three-dimensional space in real time, it can provide precise perception capability for palletizing robots,Ensure a significant improvement in accuracy and stability during the homework process.
The six axis force sensor provides high-precision mechanical data, allowing the palletizing robot to dynamically adjust the gripping and placing force based on factors such as the weight and shape of the goods, avoiding damage to the goods caused by excessive compression or loosening. Meanwhile, the six dimensional force sensor can also ensure that the robot completes its tasks accurately in its position,Reduce errors.
When the six axis force sensor detects abnormal conditions (such as sensor failure, data transmission interruption, etc.), it canQuickly send an alarm signal to the control system,Enable operators to take timely measures for handling. This rapid response mechanismEffectively reducing the impact of faults on the production line,Ensured the continuous and stable operation of the production line.
This comprehensive monitoring capability enables robots to approach or reach safety thresholds whenImmediately issue a warning signalTo prevent equipment damage or personnel injury caused by overloading, collisions, and other unexpected situations.
Efficiently Empower
Promote precise upgrading of palletizing robots
Combining our company's six axis force sensor palletizing robot not only achieves intelligent upgrading of automated production lines, but also demonstrates strong advantages in optimizing work processes, reducing manual intervention, and improving production efficiency and accuracy. Provide critical data support for robot control systems to achieve precise adjustment and optimization of robot actions.
Accuracy and efficiency of six dimensional force sensorsWe are gradually optimizing the palletizing process, reducing reliance on manpower and effectively improving production efficiency. At the same time, it also contributes to the steady improvement of product quality, promotes the transformation of production mode to high-precision automation, and lays an important foundation for building a more intelligent production environment.
With the gradual promotion and deepening of the application of six dimensional force sensor technology, the palletizing robot industry is undergoing steady transformation and upgrading. The introduction of six dimensional force sensors undoubtedly injects new vitality into palletizing robot technology,This marks a new stage of refinement and intelligence for palletizing robots.
As an important component of the robot supply chain, the sales of force sensors have also achieved growth. According to data from the High Tech Robotics Industry Research Institute (GGII), the sales volume of six axis force sensors in the Chinese market in 2023 is about 11000 sets, a year-on-year increase of 32.60%. Among them, the sales volume for the robotics industry is 6500 sets, a year-on-year increase of 35.33%. GGII expects sales of six dimensional force sensors in the Chinese market in 2024Expected to exceed 15000 setsAmong them, the sales volume for the robotics industry will reach 9200 sets, with a year-on-year growth rate of over 35%.
In the face of this trend, Xinjingcheng Sensor will continue to invest in research and development to promote product iteration and upgrading,Committed to providing more intelligent, precise, and efficient force sensor solutions for the robotics industry and intelligent manufacturing field.Transforming every technological advancement into practical driving force for the steady progress of intelligent manufacturing.