A certain food company has purchased a nut granule packaging machine from our company

1、 Customer Background: Growing Pains

A certain food company Limited is an enterprise dedicated to the research and development, production, and sales of high-quality nuts and mixed nuts. With its concept of "direct sourcing, light processing, and freshness preservation", it has accumulated a good reputation in the regional market. However, with the explosive growth of e-commerce channels and the increasing diversification of consumer demand, the company's traditional production model has encountered a bottleneck period.

The founder of the company, Mr. Wang, frankly stated, "Our order volume doubles every year, but the efficiency of our production line cannot keep up. Especially in the packaging process, it has almost become a 'roadblock' to our development

2、 Challenges Faced: The Four Pain Points of Traditional Packaging Models

Before introducing automated packaging machines, the packaging workshop of a certain food company relied on manual operation, which brought four core challenges:

Low efficiency and limited production capacity: manual weighing, bagging, and sealing, a skilled worker can only complete about 60-80 bags of packaging per hour on average. Faced with peak sales seasons such as Singles' Day, even with overtime, it is difficult to meet the surge in order demand, resulting in delivery delays.

Inaccurate measurement leads to loss of profits: Due to significant errors in manual weighing, workers often habitually place more weight to avoid customer complaints of "missing weight". According to preliminary estimates, it causes nearly 5% of raw material waste every year, directly eroding corporate profits.

High labor costs and difficult management: The packaging line requires a large amount of manpower, and as labor costs continue to rise, the pressure on enterprises to hire workers is increasing. At the same time, high personnel mobility increases training costs and management difficulties.

Health hazards and damage to brand image: The manual packaging process comes into direct contact with the product, and despite strict hygiene regulations, there is still a risk of cross contamination. The sealing quality of packaging bags is also uneven, and occasional occurrences of nuts getting damp or spoiled due to poor sealing have caused a small number of customer complaints and had a negative impact on brand reputation.

3、 Solution: Introduce intelligent packaging to achieve automation transformation

In order to break through the development bottleneck, Mr. Wang led his team to conduct a months long inspection of packaging equipment in the market. In the end, they chose a fully automatic intelligent multi head combination scale nut granule packaging machine designed specifically for granular and irregular materials.

The key reason for choosing this device is that it accurately matches the core needs of a certain food company:

High precision multi head combination scale: The equipment is equipped with 10 or 14 head electronic combination scales, which quickly calculate the optimal weight combination through a computer, ensuring that the weight of each bag is accurately controlled within ± 0.5g of the set value, solving the error problem of manual weighing.

Efficient automation process: from automatic feeding, measuring, bag making, filling, sealing to slitting output, the entire process is seamless. The packaging speed can reach 60-80 bags per minute, which is 8-10 times more efficient than manual labor.

PLC intelligent control system: With a touch screen operation interface, it is easy to preset packaging parameters of different specifications (such as 100g, 250g, 500g), and switch product models in just a few minutes, adapting to the company's flexible production needs of multiple specifications and small batches.

All stainless steel enclosed design: The entire machine and material contact parts are made of food grade 304 stainless steel, with a closed structure that effectively prevents external pollution and ensures the hygiene and safety of the product.

4、 Results and benefits: visible changes

Production efficiency increased by 300%: The daily production of a single machine has increased from less than 5000 bags to over 20000 bags, making it easy to cope with sales peaks and significantly enhancing order delivery capabilities.

Significant reduction in overall costs:

Reduce labor costs by 70%: The packaging line, which originally required 5-6 people, now only requires one person to monitor and replenish materials, saving hundreds of thousands of yuan in labor costs annually.

Reduce raw material waste by 5%: Accurate measurement eliminates the need for "personal weighing", resulting in significant annual recovery of raw material losses.

Double improvement of product quality and brand image:

The weight of the packaging bags is uniform, and the sealing is flat and firm. The complaint rate from customers about "insufficient weight" or "product moisture" has decreased by 95%.

The unified and exquisite packaging enhances the product shelf image and further consolidates the professional brand positioning.

Injecting new momentum into enterprise development: The release of production capacity allows the company to have the energy to explore more online channels and large supermarket customers, laying a solid foundation for future scale expansion.

5、 Customer Voice

This machine is not just a device, but also a booster for the development of our company, "said Mr. Wang from a food company during a follow-up visit." It not only solves packaging problems, but also liberates our productivity. Seeing the orderly and efficient operation of the workshop, we are full of confidence in the future of the company

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