HBM sensorCustomized services cover the entire process from customer concept to complete solution. The following is a detailed introduction to this service:
1、 Service Overview
As a manufacturer of strain gauges and sensors, HBM has a global engineering center dedicated to providing customers with highly customized sensor solutions. Its professional design engineering team can assist original equipment manufacturers in customizing strain based pressure, force, torque, and load measurement sensors based on customer specifications. HBM can provide services from design to final assembly, including sensors, pressure heads, cables/seals, and signal conditioning.
2、 Customized process
requirements communication
Convene an engineering meeting to have detailed communication with the client, understand their needs and required functionalities, including considering which components to measure.
Review the possibility of transforming existing components into active sensors.
Scheme design and prototype development
Conduct detailed finite element analysis (FEA) and design work based on customer requirements.
Create a testing concept and plan, including a control chart on how to meet requirements, pricing cost estimates for prototypes, and target prices for mass production.
Utilizing professional knowledge and global shared design capabilities, a prototype sensor was developed in just a few weeks.
Testing and Validation
Install the new OEM sensor design in the application for testing.
Provide all testing equipment and protocols to ensure the performance and stability of sensors in practical applications.
Having rich PPAP experience, we can provide certification to relevant institutions upon request.
mass production
Once the necessary tests and procedures are successfully completed, the developed prototype can seamlessly enter mass production through HBM's global manufacturing facilities.
The lean production process ensures high-quality standards for mass production.
3、 Main products and services
Strain gauges for sensor manufacturing
Provide standard and customized strain gauges for manufacturing various sensors.
OEM Measurement Services
Provide OEM measurement services for the components provided to customers to ensure the accuracy and reliability of measurement results.
Building block sensor
Provide various verifiable modular sensors, including sealed and pressure head components, from built-in PGA to multi-channel, communication protocol signal amplifiers.
Customized OEM sensors
Customize strain based pressure, force, torque, and load measurement sensors according to specific customer needs.
4、 Application Fields and Cases
HBM sensor customization services have been widely applied in multiple fields, including agricultural machinery eBikes、 Energy, medical equipment, off highway vehicles, robots, scientific instruments, sports equipment, intelligent tools and actuators, etc. Here are some specific application cases:
agricultural machinery
Used for measuring downforce, weighing pins, and torque of tractors, seeders, and harvesters, providing closed-loop feedback on key mechanical movements of all categories.
eBikes
Customized OEM force and torque sensors can measure the drive and control systems to determine the proportional amount of auxiliary motor power.
medical equipment
Customized sensors can provide stable force feedback, withstand high-pressure sterilization cycles, and are suitable for various medical devices.
Off road vehicles
The sturdy and durable load and torque sensors are made of corrosion-resistant materials, providing a high level of protection and durability.
Robot
Joint torque sensors and weighing sensors are used to measure the torque of the robot wrist or the load on the foot.
energy
Used for intelligent valve feedback loop, it can accurately monitor and measure the position, status, and flow of the valve.
scientific instrument
Design pressure sensors for precise measurement and automation of material collection and distribution within equipment.
sports equipment
Strain gauges, torque, force, and weight sensors are used for indoor and outdoor sports applications, providing real-time feedback on equipment such as bicycles and fitness equipment.
In conclusion,HBM sensorCustomized services provide customers with support from concept to complete solution through their professional design team, comprehensive customization process, rich products and services, as well as a wide range of application areas and cases.